Medical Packaging HVAC Upgrade
Targeted replacement and modernization of critical HVAC systems at a medical packaging facility to improve energy efficiency, system reliability, and compliance with ISO 8 clean room standards. The project replaced outdated equipment, integrated advanced controls, and optimized environmental performance to reduce operational costs and support future scalability.
Detailed Assessment
- Identified inefficiencies in aging air-cooled chillers and air handling units.
- Evaluated compliance gaps and performance limitations in clean rooms.
- Assessed opportunities for energy recovery, humidity control, and automated monitoring.
Performance Evaluation
- Replaced air-cooled chillers with high-efficiency models sized to current loads.
- Installed new AHUs with heat recovery and optimized humidity control.
- Integrated an advanced BMS for real-time monitoring and dynamic operation.
Diagnostic Testing
- Verified temperature and humidity stability post-installation.
- Tested airflow and pressure differentials for clean room compliance.
- Checked BMS control logic, alarms, and fail-safe operations.
Maintenance Review
- Established preventive maintenance protocols for chillers and ventilation.
- Delivered BMS operator training for optimal control and fault detection.
- Scheduled periodic performance reviews to sustain savings.
System Optimization
- Load-matching chiller operation during partial occupancy/seasonal variation.
- BMS-driven sequences balancing efficiency with environmental stability.
- Continuous monitoring of humidity and temperature to maintain quality.
Efficiency Improvement
- Expected Energy Efficiency Gain: 20–40%.
- Operational Impact: Reduced energy consumption and maintenance needs.
Result: A modernized HVAC system delivering higher efficiency, enhanced environmental control, and full ISO 8 compliance—providing a robust platform for reliability and future expansion.